Integrated Deck Machinery Units

-- Steady & Reliable Manufacturer --

Introduction

Integrated Deck Machinery Units are advanced, pre-engineered systems that combine multiple mechanical, hydraulic, and electrical components into a single, cohesive unit for maritime deck operations. Designed for heavy-duty performance and long-term reliability, these units integrate winches, capstans, mooring devices, and lifting mechanisms, enabling vessels to perform complex tasks efficiently with minimal manual intervention.

These systems are optimized for installation on the deck of commercial ships, offshore platforms, research vessels, and specialized marine vessels. By consolidating various functions into a single integrated assembly, they reduce the footprint on deck, simplify maintenance, and enhance operational safety. Operators benefit from centralized controls, higher efficiency, and improved response times during critical maritime operations.

Integrated Deck Machinery Units are engineered to withstand the harsh marine environment, including saltwater corrosion, heavy loads, vibration, and fluctuating temperatures. They are essential for operators seeking reliable, high-performance machinery for mooring, anchoring, cargo handling, and offshore support missions.

Specification

Load Capacity500–50,000 kg
Drive TypeHydraulic, Electric, Electro-Hydraulic
Rotation Speed0.05–60 rpm, adjustable
Operating Temperature-25°C to +55°C
Protection ClassIP55–IP66
Control OptionsManual, PLC, Remote Interface
Power Supply380–690 V AC / 50–60 Hz, or as customized
Mounting StyleFixed deck installation, reinforced mounting brackets

Application

Integrated Deck Machinery Units are used in a wide range of maritime operations requiring synchronized mechanical performance and compact design. Typical applications include:

  • Mooring operations on offshore platforms and large commercial vessels
  • Anchoring systems for cargo ships, tankers, and research vessels
  • Cargo and container handling in ports or at sea
  • Deck lifting and rotary operations, including cranes and capstans
  • Specialized offshore tasks, such as ROV deployment, towing, and offshore construction

These units are particularly valuable in scenarios where deck space is limited but multiple functions are required simultaneously, enabling safer and more efficient operations.

Advantages

Key advantages of Integrated Deck Machinery Units include:

  • Compact integration of multiple functions into a single system
  • Enhanced operational safety and reduced manual intervention
  • High load-handling capacity with precise control
  • Durable construction for long-term reliability in marine environments
  • Reduced maintenance needs due to centralized and standardized components
  • Customizable control systems with options for automation and remote operation
  • Optimized for space-efficient deck installation

Materials and Structure

The structure of Integrated Deck Machinery Units typically combines marine-grade stainless steel, high-strength alloys, and corrosion-resistant coatings. Critical load-bearing parts, such as shafts, gears, and drum assemblies, are precision-machined and heat-treated for maximum strength. Hydraulic and electric components are fully enclosed in IP66-rated housings to ensure protection against water, dust, and salt exposure.

Seals, bearings, and couplings are selected to withstand continuous high-load operation and marine environmental conditions. Lubrication systems are designed for extended intervals, using marine-grade oils and greases to reduce wear and extend the service life of moving components.

Xinghua Tongzhou Ship Equipment Co., Ltd

Tongzhou Ship Equipment

Guarantee High Quality With Our Expertise

Xinghua Tongzhou Ship Equipment Co., Ltd. is a rising private enterprise covering an area of over 30000 square meters. After years of hard work and progress, the company has grasped the pulse of the times, deeply cooperated, and jointly developed with relevant scientific research institutes. Our products are exported both domestically and internationally. Since 2003, we have been engaged in the design, development, manufacturing, product testing, and after-sales service of hydraulic, electric, and diesel-powered Ø 12.5~Ø 152 windbreakers, 10kN~3000kN winches, 10kN~800kN winches, 25kn·m~1350kn·m fork servos, 8kn·m~600kn·m swing cylinder servos, 2000KN cranes, and electrical control systems supporting our products.

Tongzhou products have successively obtained recognition from major ship inspections such as ZC, CCS, ZY, BV, ABS, LR, DNV, NK, KR, BKI, etc. The products are exported to multiple countries, such as France, Iran, Argentina, India, Indonesia, etc. The company has passed the IS09001 quality management system certification of the China Classification Society.

The company has assistant engineers and inspectors who have been engaged in deck machinery design and development for many years, including CCS-certified welders, BV-certified welders, LR-certified welders, pressure vessel welding-certified welders, general-certified welders, machinists, electricians, and fitters.

Existing main production equipment: large laser cutting and cutting machines, CNC plasma cutting and cutting machines, CNC wire cutting machines, gear machines, welding robots, gantry milling machines, boring machines, large lathes, electric beveling machines, pneumatic chamfering machines, CNC pipe bending machines, various welding machines, time effect vibrators, sandblasting machines, etc. Main testing equipment: various measuring instruments, rulers, roughness comparison blocks, hardness testers, tensile impact testing machines, ultrasonic flaw detectors, coating thickness gauges, 400t anchor machine test benches, 200tm crane test benches, 8-200kn·m, 30-600kn·m, and 100-1500kn·m servo motor test benches. We can now manufacture various marine equipment.

Our company is a developing enterprise aiming to be "high-quality, integrity-based". We are committed to developing and researching new products, striving for quality and survival, and working hand in hand with our customers to create brilliance.

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Contact Us
  • Address

    No. 16 Kesheng Road, Development Zone, Xinghua City, Jiangsu Province, China

  • Phone

    +86-523-83262138

    +86-18961090008

  • E-mail

    Corporate Email: [email protected]

    Sales Email: [email protected]