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Xinghua Tongzhou Ship Equipment Co., Ltd

Non-Standard Deck Machinery

-- Steady & Reliable Manufacturer --

Introduction

Non-Standard Deck Machinery refers to customized or specially engineered deck equipment developed to meet unique operational requirements that cannot be fulfilled by conventional marine machinery. These solutions are typically designed for specific vessel layouts, operating conditions, cargo types, or working procedures.

Unlike standardized deck machinery, non-standard systems focus on flexibility, functional integration, and task-oriented performance. They are widely used on offshore vessels, research ships, special-purpose workboats, and project-specific platforms where space constraints, load patterns, or operational sequences differ from typical ship designs.

By combining tailored mechanical structures, customized control logic, and adaptable power systems, Non-Standard Deck Machinery helps operators improve safety, efficiency, and reliability in demanding marine environments.

Specification

Machinery TypeCustom winches, cranes, handling frames, integrated deck units
Design StandardCustomized according to vessel layout and project requirements
Power SourceHydraulic, electric, or hybrid systems
Rated Load1 t – 200 t (project-dependent)
Operating SpeedCustom adjustable speed range
Control ModeLocal, remote, PLC, or integrated ship control system
Surface ProtectionMarine coating system or hot-dip galvanizing
Working EnvironmentOpen deck, offshore, coastal, or enclosed deck areas

Application

Non-Standard Deck Machinery is widely applied in specialized marine operations where standard equipment lacks adaptability. Typical application scenarios include:

  • Offshore construction and maintenance vessels
  • Special cargo handling and project logistics
  • Scientific research and survey vessels
  • Cable laying, pipe handling, and subsea support operations
  • Customized mooring or anchoring solutions
  • Heavy-duty deck handling for unique vessel configurations

These systems are often designed as part of an overall deck workflow, ensuring seamless cooperation with other onboard equipment.

Advantages

Key advantages of Non-Standard Deck Machinery include:

  • Fully customized design tailored to specific operational needs
  • Improved deck space utilization through integrated layouts
  • Higher operational efficiency for specialized tasks
  • Enhanced safety through task-oriented mechanical design
  • Flexible control logic adapted to vessel workflow
  • Compatibility with existing power and control systems
  • Scalable solutions that allow future upgrades or modifications

Materials and Structure

Non-Standard Deck Machinery is constructed using high-strength marine steel, alloy steel, and corrosion-resistant components suitable for long-term offshore exposure. Load-bearing structures are designed with reinforced frames and optimized stress distribution to match project-specific load cases.

Hydraulic components, electric motors, and control cabinets are selected based on reliability and compatibility with the vessel’s operating environment. Surface treatments such as epoxy coatings, polyurethane finishes, or galvanizing ensure excellent corrosion resistance and extended service life.

Installation Tips

Installation of non-standard equipment requires careful planning and coordination. Recommended practices include:

  • Verify deck strength and reinforcement before installation
  • Confirm alignment with vessel centerline and operational workflow
  • Ensure proper routing of hydraulic hoses and electrical cables
  • Conduct functional testing under no-load and rated-load conditions
  • Calibrate control systems according to operational procedures
  • Document installation parameters for future maintenance reference

Comparison with Other Products

Compared with standard deck machinery, non-standard solutions offer greater flexibility but require more engineering involvement. Key differences include:

  • Custom-built structure versus standardized dimensions
  • Optimized for specific tasks rather than general-purpose use
  • Higher initial design effort but better operational fit
  • Improved integration with vessel layout and workflow
  • Greater adaptability to unconventional operating conditions

FAQ

  • Q: What defines non-standard deck machinery?
  • A: It refers to deck equipment that is custom-designed to meet specific vessel or project requirements beyond standard configurations.
  • Q: Is non-standard machinery more expensive than standard equipment?
  • A: Initial costs may be higher due to customization, but operational efficiency and suitability often reduce long-term costs.
  • Q: Can non-standard deck machinery integrate with existing systems?
  • A: Yes, it is typically designed to integrate with existing hydraulic, electric, and control systems onboard.
  • Q: What vessels commonly use this type of machinery?
  • A: Offshore vessels, research ships, special-purpose workboats, and project-specific platforms frequently use non-standard equipment.
  • Q: How long is the design and delivery cycle?
  • A: The timeline depends on complexity, but it generally includes design, approval, manufacturing, and testing phases.
  • Q: Can the equipment be modified after installation?
  • A: Many non-standard systems are designed with modular concepts, allowing future upgrades or adjustments.
Xinghua Tongzhou Ship Equipment Co., Ltd

Tongzhou Ship Equipment

Guarantee High Quality With Our Expertise

Xinghua Tongzhou Ship Equipment Co., Ltd. is a rising private enterprise covering an area of over 30000 square meters. After years of hard work and progress, the company has grasped the pulse of the times, deeply cooperated, and jointly developed with relevant scientific research institutes. Our products are exported both domestically and internationally. Since 2003, we have been engaged in the design, development, manufacturing, product testing, and after-sales service of hydraulic, electric, and diesel-powered Ø 12.5~Ø 152 windbreakers, 10kN~3000kN winches, 10kN~800kN winches, 25kn·m~1350kn·m fork servos, 8kn·m~600kn·m swing cylinder servos, 2000KN cranes, and electrical control systems supporting our products.

Tongzhou products have successively obtained recognition from major ship inspections such as ZC, CCS, ZY, BV, ABS, LR, DNV, NK, KR, BKI, etc. The products are exported to multiple countries, such as France, Iran, Argentina, India, Indonesia, etc. The company has passed the IS09001 quality management system certification of the China Classification Society.

The company has assistant engineers and inspectors who have been engaged in deck machinery design and development for many years, including CCS-certified welders, BV-certified welders, LR-certified welders, pressure vessel welding-certified welders, general-certified welders, machinists, electricians, and fitters.

Existing main production equipment: large laser cutting and cutting machines, CNC plasma cutting and cutting machines, CNC wire cutting machines, gear machines, welding robots, gantry milling machines, boring machines, large lathes, electric beveling machines, pneumatic chamfering machines, CNC pipe bending machines, various welding machines, time effect vibrators, sandblasting machines, etc. Main testing equipment: various measuring instruments, rulers, roughness comparison blocks, hardness testers, tensile impact testing machines, ultrasonic flaw detectors, coating thickness gauges, 400t anchor machine test benches, 200tm crane test benches, 8-200kn·m, 30-600kn·m, and 100-1500kn·m servo motor test benches. We can now manufacture various marine equipment.

Our company is a developing enterprise aiming to be "high-quality, integrity-based". We are committed to developing and researching new products, striving for quality and survival, and working hand in hand with our customers to create brilliance.

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Contact Us
  • Address

    No. 16 Kesheng Road, Development Zone, Xinghua City, Jiangsu Province, China

  • Phone

    +86-523-83262138

    +86-18961090008

  • E-mail

    Corporate Email: [email protected]

    Sales Email: [email protected]

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