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Xinghua Tongzhou Ship Equipment Co., Ltd

Marine Automation Hardware

-- Steady & Reliable Manufacturer --

Introduction

Marine Automation Hardware refers to a comprehensive range of devices and components designed to monitor, control, and optimize shipboard systems. These hardware solutions are integral to modern vessels, enabling automated operation of propulsion, navigation, power management, deck machinery, and other critical systems. By integrating sensors, control units, actuators, and communication interfaces, Marine Automation Hardware ensures higher efficiency, safety, and reliability in maritime operations.

This hardware encompasses control panels, relays, switches, motor controllers, HMI interfaces, and signal processors, all engineered to withstand the demanding marine environment. Designed for durability and precision, these components allow vessels to reduce manual interventions, enhance operational accuracy, and maintain compliance with international maritime standards.

With the growing trend toward smart shipping and autonomous vessels, Marine Automation Hardware serves as the backbone of intelligent ship control systems, facilitating real-time monitoring, fault diagnostics, and seamless integration with ship management software.

Specification

Operating Voltage 24V DC / 110V DC / 230V AC
Communication Protocols CAN Bus, Modbus, Profibus, Ethernet IP, NMEA2000
Temperature Range -25°C to +55°C
Humidity Rating 0–95% non-condensing
Ingress Protection IP54 / IP65
Signal Types Analog, Digital, Pulse, Frequency
Actuation Capacity Up to 500A per module
Mounting Options Panel, Rack, Bulkhead, DIN Rail

Application

Marine Automation Hardware is widely applied across various ship systems, including:

  • Propulsion and engine control systems
  • Deck machinery automation, including winches, cranes, and lifting devices
  • Power distribution and energy management systems
  • Navigation and communication system integration
  • Ballast water management and pump station control
  • Environmental and safety monitoring systems

These components provide real-time data collection, automatic regulation, and system interlocking, ensuring safe and efficient vessel operation under different sea conditions.

Advantages

Marine Automation Hardware provides multiple benefits that enhance ship performance:

  • High operational reliability with marine-grade components
  • Centralized control and monitoring reduce operator workload
  • Improved energy efficiency through optimized motor and system management
  • Enhanced safety via fault detection, alarms, and emergency overrides
  • Reduced human error and improved compliance with maritime regulations
  • Scalable and modular design for future upgrades or system expansion
  • Integration capability with digital ship management systems

Materials and Structure

Marine Automation Hardware is built to withstand harsh marine environments. Typical materials include corrosion-resistant stainless steel, anodized aluminum, and marine-grade plastics. Enclosures feature IP-rated sealing to prevent water ingress, dust, and mechanical damage. Internal structures are modular, allowing easy access to relays, actuators, and controllers. Wiring channels and cable ducts are provided to maintain organized connections and ensure safety.

The hardware is engineered to resist vibration, salt spray, and extreme temperatures, ensuring continuous operation and longevity in maritime settings.

Installation Tips

To ensure optimal performance, follow these installation guidelines:

  • Mount devices on vibration-damped surfaces or racks
  • Ensure proper grounding and shielding for electromagnetic compatibility
  • Follow manufacturer wiring diagrams and torque specifications
  • Leave adequate clearance for ventilation and maintenance access
  • Label all connections clearly for easy troubleshooting
  • Perform commissioning tests to validate sensor readings, alarms, and control responses

Comparison with Other Products

Compared to standard electrical or mechanical components, Marine Automation Hardware offers:

  • Integrated control and monitoring for multiple systems in one platform
  • Marine-grade durability suitable for saltwater and vibration exposure
  • Real-time data acquisition and automation capability
  • Scalable modular design compared to fixed-function panels
  • Higher energy efficiency and safety through intelligent system integration

FAQ

  • Q: What does Marine Automation Hardware control?
  • A: It controls, monitors, and integrates multiple shipboard systems including propulsion, deck machinery, power management, and safety devices.
  • Q: Can this hardware be installed on all ship types?
  • A: Yes, it is designed for various vessels including commercial ships, offshore platforms, and specialized marine installations.
  • Q: How is the hardware protected against the marine environment?
  • A: Components are made of corrosion-resistant materials and housed in IP54/IP65 rated enclosures to protect against water, dust, and mechanical stress.
  • Q: Can it integrate with existing ship automation systems?
  • A: Yes, it supports multiple communication protocols such as CAN Bus, Modbus, Profibus, and Ethernet IP for seamless integration.
  • Q: Is maintenance complex?
  • A: No, the modular design and accessible layout simplify inspection, fault diagnosis, and component replacement.
  • Q: How does it improve operational safety?
  • A: By providing real-time monitoring, automatic interlocks, alarms, and emergency overrides to prevent accidents and equipment damage.
Xinghua Tongzhou Ship Equipment Co., Ltd

Tongzhou Ship Equipment

Guarantee High Quality With Our Expertise

Xinghua Tongzhou Ship Equipment Co., Ltd. is a rising private enterprise covering an area of over 30000 square meters. After years of hard work and progress, the company has grasped the pulse of the times, deeply cooperated, and jointly developed with relevant scientific research institutes. Our products are exported both domestically and internationally. Since 2003, we have been engaged in the design, development, manufacturing, product testing, and after-sales service of hydraulic, electric, and diesel-powered Ø 12.5~Ø 152 windbreakers, 10kN~3000kN winches, 10kN~800kN winches, 25kn·m~1350kn·m fork servos, 8kn·m~600kn·m swing cylinder servos, 2000KN cranes, and electrical control systems supporting our products.

Tongzhou products have successively obtained recognition from major ship inspections such as ZC, CCS, ZY, BV, ABS, LR, DNV, NK, KR, BKI, etc. The products are exported to multiple countries, such as France, Iran, Argentina, India, Indonesia, etc. The company has passed the IS09001 quality management system certification of the China Classification Society.

The company has assistant engineers and inspectors who have been engaged in deck machinery design and development for many years, including CCS-certified welders, BV-certified welders, LR-certified welders, pressure vessel welding-certified welders, general-certified welders, machinists, electricians, and fitters.

Existing main production equipment: large laser cutting and cutting machines, CNC plasma cutting and cutting machines, CNC wire cutting machines, gear machines, welding robots, gantry milling machines, boring machines, large lathes, electric beveling machines, pneumatic chamfering machines, CNC pipe bending machines, various welding machines, time effect vibrators, sandblasting machines, etc. Main testing equipment: various measuring instruments, rulers, roughness comparison blocks, hardness testers, tensile impact testing machines, ultrasonic flaw detectors, coating thickness gauges, 400t anchor machine test benches, 200tm crane test benches, 8-200kn·m, 30-600kn·m, and 100-1500kn·m servo motor test benches. We can now manufacture various marine equipment.

Our company is a developing enterprise aiming to be "high-quality, integrity-based". We are committed to developing and researching new products, striving for quality and survival, and working hand in hand with our customers to create brilliance.

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Contact Us
  • Address

    No. 16 Kesheng Road, Development Zone, Xinghua City, Jiangsu Province, China

  • Phone

    +86-523-83262138

    +86-18961090008

  • E-mail

    Corporate Email: [email protected]

    Sales Email: [email protected]

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